In the rapidly growing UK vaping industry, custom vape boxes and professional vape packaging have become essential for product safety, branding, and retail success. Vape products such as cartridges, e-liquids, pods, and mods require packaging that not only protects sensitive components but also appeals to a clearly defined target audience.
Brands now rely on printed boxes UK, customised packaging boxes UK, and personalised designs to compete in a crowded market. Whether for vape cartridges, vape pens, or CBD-related products, packaging plays a direct role in how customers perceive quality and trust.
Popular Styles of Vape Packaging Boxes
Different vape products demand different box structures. Selecting the right style improves both usability and shelf impact.
Cart Packaging / Cartridge Boxes
Specifically designed for vape cartridges, these boxes keep products secure and upright. They are widely used for retail cartridge packaging.
Tuck-End Vape Boxes
A cost-effective and commonly used option for e-liquids and vape accessories, offering easy assembly and strong branding space.
Drawer Style Vape Boxes
These boxes include an inner sliding tray, giving a premium feel. Often used for vape gift boxes or limited-edition products.
Magnetic Closure Vape Boxes
High-end packaging choice for luxury vape products, promotional kits, and gift sets.
Custom Die-Cut Vape Boxes
Designed with windows or unique cut-outs to display vape cartridges or pods while keeping them protected.
These styles can be fully adapted into custom vape packaging formats based on product needs.
Materials Used in Vape Packaging
Material selection is critical in vape packaging due to product sensitivity and regulatory expectations. Many packaging companies London now focus on recyclable and durable materials.
| Material Type | Key Features | Best Use |
|---|---|---|
| Cardboard | Lightweight and printable | Vape boxes, retail packaging |
| Corrugated Cardboard | Strong and protective | Bulk shipping, heavy-duty boxes |
| Kraft Paper | Eco-friendly and recyclable | Sustainable vape packaging |
| Rigid Board | Premium and sturdy | Vape gift boxes |
| Plastic Inserts | Secure product holding | Cartridge packaging |
Using eco-friendly and recyclable materials helps brands meet sustainability goals while maintaining product protection.
Standard Sizes & Custom Dimensions
Vape packaging must be tailored to the exact product size to prevent movement and damage.
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Small Vape Boxes
Used for cartridges and pods
Approx. 8 × 3 × 2 cm -
Medium Vape Boxes
Ideal for e-liquid bottles and vape pens
Approx. 12 × 5 × 4 cm -
Large Vape Boxes
Designed for mods, kits, or gift sets
Approx. 18 × 10 × 6 cm -
Custom Sizes
Designed using precise length, width, and height to fit unique vape products
Custom sizing improves storage efficiency and enhances the unboxing experience.
Printing & Finishing Options
Professional printing turns simple packaging into a brand asset. With custom printed vape boxes, brands can clearly communicate quality and compliance.
Popular options include:
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High-resolution logo and text printing
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Soft-touch lamination for a premium feel
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Matte or gloss finishes
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Foil stamping for limited editions
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Safety labels and product information
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Custom colour schemes aligned with the vape line
These features are especially important for vape cartridge boxes and custom printed vapour boxes.
Packaging for Different Vape Products
Custom vape packaging is used across a wide range of products, including:
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E-liquid bottles
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Vape cartridges and cart boxes
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Vape pens and pods
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Mods and starter kits
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Vape gift boxes
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CBD packaging boxes with logos
Well-designed packaging ensures compliance, safety, and brand consistency across all product types.
Eco-Friendly Vape Packaging Trends in the UK
Sustainability is becoming a priority in the UK’s vaping industry. Many brands now prefer:
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Kraft and recyclable cardboard
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Reduced plastic usage
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Flat-pack packaging to lower shipping impact
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Minimalist designs with less ink coverage
Eco-friendly vape boxes help brands appeal to environmentally conscious customers while meeting industry expectations.
Wholesale & Bulk Vape Packaging Solutions
Ordering custom vape boxes wholesale offers clear advantages for growing vape brands:
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Lower cost per unit
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Consistent quality and branding
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Faster production cycles
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Easier stock management
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Scalable packaging solutions
Wholesale options are ideal for both startups and established vape businesses looking to expand.
Final Thoughts
Custom vape boxes and professional vape packaging have become essential tools for brand growth in the UK vaping market. From cartridge packaging to luxury vape gift boxes, the right packaging protects products, supports compliance, and strengthens brand identity.
For businesses seeking reliable custom vape boxes, printed boxes UK, and scalable packaging solutions, Custom Packaging Pro UK provides high-quality materials, custom printing, and wholesale support tailored to the needs of modern vape brands.
FAQs – Custom Vape Boxes
1. What are custom vape boxes used for?
They are used to package vape cartridges, e-liquids, pods, mods, and accessories safely and professionally.
2. Can vape boxes be custom printed?
Yes, logos, colours, finishes, and product details can be fully customised.
3. Are eco-friendly vape packaging options available?
Yes, recyclable cardboard and kraft-based materials are widely used.
4. Do vape boxes come in custom sizes?
Yes, packaging can be tailored to exact product dimensions.
5. Are wholesale vape packaging options available in the UK?
Yes, bulk and wholesale packaging solutions are commonly offered.
